Yield Management SMTD
Design of a yield management system and real-time dashboard to optimize communication and performance of industrial machines.
+0%
Productivity
Real-time
Monitoring
0+
Connected machines
24/7
Availability
The Challenge
SMTD, an industrial player specialized in manufacturing processes, operated with a heterogeneous fleet of machines unable to communicate with each other. Production data was collected manually, causing delays in decision-making and significant efficiency losses.
The company needed a system capable of centralizing real-time machine data flows, optimizing production yields through yield management algorithms, and providing instant visibility across the entire production chain.
The complexity lay in integrating diverse industrial communication protocols (OPC-UA, Modbus, MQTT) and the reliability required for a critical production environment.
The Solution
We designed an event-driven architecture based on Node.js for real-time machine data processing, coupled with a React dashboard offering instant and interactive visualization of production metrics.
Real-time data collection
Multi-protocol integration (OPC-UA, Modbus, MQTT) to collect data from each machine in real time with latency under 100ms.
Yield management algorithms
Optimization engine analyzing production cycles to maximize yields and minimize unplanned downtime.
Interactive dashboard
React interface with real-time visualizations, trend charts, configurable alerts and automated performance reports.
Intelligent alert system
Automatic detection of production anomalies with graduated alerts (email, SMS, push notification) and configurable escalation.
Tech Stack
Node.js
React
InfluxDB
MQTT
WebSocket
Docker
The Results
+0%
Overall productivity
Measurable increase in productivity through machine cycle optimization.
-0%
Downtime
Significant reduction in unplanned stops through predictive maintenance.
<100ms
Data latency
Collection and display of machine data in near real-time.
+0%
Material yield
Improvement in material yield through optimization of production parameters.
"The real-time dashboard revolutionized our production management. We have complete visibility over our yields and can react instantly to anomalies."
Production Director
SMTD
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